7 Ply Corrugated Making Machine

Product Description

High speed Automatic double wall 7 ply corrugated box cardboard paperboard carton production line

LUM-B Hydraulic shaftless mill roll stand

 

Main technical parameters:

No.	Name	Technical parameters
1	Effective working width	800--2500mm
2	Mill roll stand action mode	Full hydraulic action
3	Paper diameter	Max:1500mm Min:350mm
4	Single side maximum load	Max :3000kg
5	Main roll diameter	Φ240mm
6	Hydraulic cylinder operating range (swing)	Φ100mm×460mm
7	Hydraulic cylinder diameter (clamping)	Φ63mm×720mm
8	Hydraulic station motor power	5.5kw

Structure features:

1.Symmetric structure can also install two original paper rolls, paper for non-stop for the job.

2.Hydraulic drive, to be completed by paper lift, clamp, loosen, move the pair.

3.Pneumatic tension adjustment paper tension. Jam head with automatic expansion.

4. Muti-point type tension control pneumatic brakes, but also with splicer line control.

Main outsourcing parts, raw materials and origin:

1.Bracket spindle: high quality thick-walled seamless steel Origin: Chengdu

2. Sides of the clamp arm panels and uses: HT200 cast Origin: Hebei

3. Main beam connecting channel: 280mm Origin: Angang

4. Bearing: selection Kazakhstan, tile, Los production

5. Appliances category: Zhejiang CHINT production

6.Pneumatic components categories: AirTAC, Zaozhuang Origin: Taiwan, Shandong

7.Hydraulic Class: North liquid Group (Ward) Location: Beijing, Shandong Zaozhuang

 

1)Ground rail and two paper carriages:

 

Technical parameters:

1 Applies to tile line width: 2500mm

2 Dimensions:. 6000mm×550mm×400mm (L × W × H)

Structure features:

1.Electric will base paper delivery in place, lightweight flexible.

2.Track overall buried, the main frame for 16 channel steel welded, strong and durable.

3.Cover plate installation after welding.

With two stage car from two side on paper paper.

Raw materials and related:

1.Rail and tractor materials: tang steel, jinan in profile

2.Bearing: HRB brand was produced by HAERBIN .LUOYANG CITY

 

2)Auto splicer

 

Technical Parameters:

1. Design speed: 150m/min

2. Diameter of max paper: 1500mm

3.When used with automatic tension control mill roll stand,it becomes high speed and high efficiency.

4.Without tail splicing,it will reduce paper consumption.

5.Splicing car out automatically when removed,and the vacuum absorption,easy paper loading,automatic tension control.

 

Detailed information:

When using automatic high-speed splicer,it’s more economical and practical.For example,production of eight hours per shift, shift splicing 40 times, each time output bin can save paper 300 meters long.If so,one year,in total, can save paper 100, 000 m long, a splicer paper can save 50 tons each year.

Using automatic high-speed splicer,it can increase production speed 1, 200 meters long per hour on average.Totally,a shift will produce paperboard more 9, 600 meters than before.

High-speed Automatic Paper Feeding Machine,it use double buffer roller power system and PLC control system. Meanwhile, the use of pneumatic proportional valve system, according to production orders, paper quality and other related parameters,it always keep paper tension constant.

High-speed tension control system is simple,rapid and flexible. Besides,it also can apply to domestic high, middle and low-grade production line.Therefore,it achieves high-speed receiving paper automatically fast and efficiently.

 

LUM-C 380 Fingerless type Single Facer

 

1. Technical parameters:

NO.	Name	Technical parameters
1	Working width	1400--2500mm
2	Design speed	200m/min
3	Operating direction	As customer’s required
4	Flute type	As customer’s required
5	Base bracket	Casting HT200
6	Thickness wallboard	Casting HT200/ thickness 240mm
7	Corrugated roller diameter	Φ380mm/52CrMo alloy steel
8	Pressure roller diameter	Φ385mm /45 steel
9	Preheating roller diameter	Φ400mm/45 steel
10	Glue roller diameter	Φ240mm/45 steel
11	Main inverter motor	30kw / 45kw inverter attached
12	Fan motor	20kw(It depends on flute type)
13	Air source	0.4—0.9Mpa.
14	Steam pressure	0.8—1.3Mpa

 

2. Main structure features:

1. Vacuum adsorption to guide paper with a strong high-pressure turbine . With wind control device machine suction silencer ; electrical control cabinet to focus on the same host is not less than 1.5 m from the operating side of the closed side of the hood.

2. Gimble drive,with independent driver box.Enclosed gear oil immersion lubrication, extend the life of the gear.

3.Glue roller and glue roller are designed to groups guide way slippage,debug and conveniently;

Corrugated roller unit is designed with host machine separately,easy for lift outside and change other type flute roller.

4. Cast iron base and wall structure , wallboard thickness of 240mm.

5.Corrugated adopt 52CrMo high quality alloy steel,quenched and tempered, hardened,polished surface , Corrugated diameterØ380m, surface hardness HRC60 degrees;Corrugated controlled by cylinder displacement down .

6. Pressure roller diameter is Ø380m, surface grinding and chrome plating ; cylinder displacement control up and down , made Carbon steel 45 , the modulation process .

7. Preheating roller diameter is Ø400mm, surface grinding and hard chrome plating , all connected by a metal hose.

8.Corrugated roller and pressure roller with high temperature and pressure grease lubricated bearings.

9.Pneumatic control back to glue adhesive, glue roller diameter is Ø240mm, engraved with the pit -style textured back surface plated polished Chrome handle,transfer roller surface grinding and hard chrome plated .

10. Use of electric devices every pulp,coated paste run independently,when the host stopped,to prevent the paste dry.

11.Corrugated unilateral height is 0.10mm, high pressure roller unilateral is 0.075mm. Plus limit place device , compression cylinder is Ø160 mm cylinder.

12. Glue amount with electric adjustment digital glue,easy to operate.

13 In the machine,it’s fitted with foggy sprayer device for paper preheater.

3. Main related, raw material and origin:

Main parts name	Brand or origin	Material
Wallboard and base	Self-produced	HT200
Transmission box	Self -produced	HT200
Rotary joints and metal hose	Tengzhou guanqiu,in Shandong
Corrugated roller	Beijing
The main motor	Deyi, in Jiangsu	7.5KW
bearing	HA W LO
Insert bearing	WANSHAN OF ANHUI
High-pressure blower	local
cylinder	local
Electromagnetic valve	Hydraulic ,produced by Tianao
valve of water	BEIJING
Contactor and relays	DELIXI

 

4. Wearing parts and spare parts list:

Main parts name	Brand or origin	quantity
Air suction copper	local	2 sets
Pressure roller carved pieces	local	2 sets
Starching operation board	local	2 sets
High-temperature lubricate grease	lubricants factory OF The Great Wall	A barrel
Metal hose	Tengzhou OF Shandong	each 1 set
The valve	SHANDONG	1 set

 

LUM-B/C Triple Preheater Jar

 

Technical parameters:

NO	Name	Technical parameter
1	Effective working width	1600--1800mm
2	Siding	Casting HT200
3	Diameter of preheater	Ø600,800.900,1000mm
4	Diameter of warp angle shaft	Ø86mm×2
5	motor power of cycloid pin wheel	0.75kw
6	Steam temperature and pressure	150-200°,0.8-1.3MPa

Structural features:

1.Preheat cylinder pressure vessel meets a national standard, together with the pressure vessel certificate and inspection certificate.

2.Preheat cylinder electric wrap angle shaft is worm drive , the corners shaft and the cylinder is connected integrated structure.

3.After each roll and preheat cylinder precision grinding and grinding off the hard chrome plating, improved finish,reduces friction, durable.

4.With electric adjustment corners, corners can be adjusted within the range of 60-270 °, can effectively adjust the paper heated area.

5.The preheat cylinder head using the butterfly design,can improve the performance of the pressure ; using steam heating to ensure uniform heating paper.

6.Corners motor with worm gear motor, with good self-locking performance.

7.Centralized control of electrical components, its components: use Schneider, West Germany.

8.Bearings are made of: Harbin Bearing

9.Pneumatic components, rotary joints, metal hose: use AirTAC Tengzhou Jin Xuan genuine products.

LUM-A Conveyor bridge

 

Technical parameters:

No	Name	Technical parameter
1	Effective working width	1600--1800mm
2	Operation direction	According to customer’s require
3	Enhance Gear Motor	3.7kw
4	Bridge adsorption fan	2.2kw
5	Correction adjustment motor	0.37kw

 

Structural features:

1. This part of the main beam is mainly connected by channel, beam, angle, column, etc connected together.

2. Both sides of the security fence, high strength and save people the word pedals, ensure operator safety and ease of operation.

3.Ascension pull paper axis, the tension axis, feeding off of the shaft, such as surface grinding hard chrome plating process.

4. Adopt adsorption tensioner tension adjusting device, the air volume is adjustable.

5.Correction device for the electric, easy to operate. Correction side fence with double guide column positioning screw driver, fast and accurate positioning, walking steadily.

6.All roller surface by grinding off the hard chrome plating process.

 

Main related, raw material and origin:

Main parts name	Brand or origin	Material
Main backbone bridge	Tangshan Steel plant	No.20 channel, No.20 beam, No.16 beam, No.12 channel, No. 50 angle, No. 40 angle.
Enhance the belt on paper	The real estate
Cardboard conveyor	Tianjin
Los tile bearing	Kazakhstan
Bearing	Anhui qianshan Wanshan brand	quantity
Roll each roll upgrade	Local processing	1 piece/set
Electrical components	Delixi Tianao Hydraulic plant	1 piece/set

 

LUM-A Secondary gluing machine

Technical parameters:

No	Name	Technical parameter
1	Effective working width	1400--2500mm
2	Operating direction	According to customer’s require
3	Wallboard	Adopt casting HT200
4	Glue roller diameter	Ø215 mm
5	Doctor roller diameter	Ø110 mm
6	Diameter of lower pre-heater roller	Ø320 mm
7	Diameter of upper pre-heater roller	Ø270 mm
8	Steam consumption	0.1－0.15MPa
9	Air pressure	0.6－0.9Mpa
10	Main frequency cycloid motor	3.0KW ratio:1:9
11	Electric adjust glue gap	100W ratio:1:1800

Structural features:

1. Glue roller and doctor roller with 45 steel material, the surface is quenching and tempering, the hole also need processing; do running balance roller and surface grinding, engraved with concave mesh, uniform coating and consumption of glue is less.

2. Doctor roller: the surface of the grinding process, and hard chrome plating treatment.

3. The rest of the paper shaft and guide paper roller: the surface hard chrome plating.

4. Lift of paper press roller is using pneumatic control, easy to operate.

5. The gap between the glue roller and doctor roller is controlled by manual.

6. Automatic circulation for the glue supply, to prevent the glue precipitation.

7. Pre-heating cylinder with Q235B container steel plate, produced by the professional manufacturer of pressure vessels, the preheating roller can accelerate the glue gelatinization.

8. Bearings: adopt HRB bearing.

9. Electronic components, accessories: selection of Schneider and Delix brand.

10. Pneumatic components, rotary joints, metal hose; adopt Airtac, Tengzhou gold spin genuine products.

 

LUM-A Double Facer Machine

Technical parameters:

NO.	Name	Technical parameters
1	Working width	1800mm
2	Operation direction	According to the customer requirement
3	Drive roller diameter	Φ500mm
4	Steam consumption	1.2－1.8MPa
5	Compressed air	0.6－1.0Mpa
6	Steam temperature,pressure	160-200°,0.9-1.3MPa
7	Main drive motor power	30kw
8	Electric lift belt motor	Gear worm motor 2.2kw(For option)
9	Hydraulic lift belt motor	Hydraulic station4.0kw(For option)

Structure features:

1.Whole rack adopt high-strength 30 # or 40 # channel steel,tough structure and work steadily,middle speed work is better.

2.Hot plate 600mmx18pcs, produced by professional manufacturer,heating plate made by high strength container plate, accords with national safety standards for pressure vessels. 600mm wide steel hot plate , inside S -shaped guide airflow structure,improve the utilization of steam.Hot plates are welded stiffeners and never deformed.Pressure vessel with a certificate and inspection certificate.

3.Heating zone structure using intensive pressure roller or hot plate structure,cardboard stick firmly and platen board quality.

4.Steam pipe inlet,exhaust port by the S -shaped arrangement,hot plate temperature equilibrium and even.

5.Hot plate temperature control separately,adjustment is according to the line speed.(Or use temperature * Digital display for option.)

6. Heating section with electric or hydraulic roller weight overall increase,smooth movements , safe and reliable.

7. If you choose electric hoist big band,with a horizontal cycloid motor 2.2kw；

If you choose a large hydraulic lifting belts, hydraulic station is 4.0kw.

8.Upper conveyor belt with automatic,manual correction device each 1set,tension pneumatic, manual adjustment each 1set; Lower conveyor belt with tension and corrective device adjustment.

9.Large diameter drive unit with a textured high- abrasion rubber,lower conveyor belt slippage and to prevent belt deviation;Improve the stability of operation of the device to ensure that the output level of cardboard .

10.Separate gear box drive,low noise,using oil immersion sealed gear;(Electromagnetic speed motor or inverter motor drive is optional.)

Main related, raw material and origin:

Main parts name	Brand or origin	material
Wallboard	Made by self	HT200
Hot plate	container plant in DeZhou
Hot plate main beam	steel mill in Tangshan	30 / 40 # c channel
Cooling unit main beam	steel plant in Tangshan	25 / 32 # channel
Mounted bearing	Wanshan
Pneumatic parts	Tianao
Drive motor	Jiangsu DeyI Motor Factory	Q235B container board
Bearings	Harbin Bearing
Hydraulic components	Tian’ao Hydraulic factory
Pneumatic components	Dilex brand
Conveyor belt	Shenyang
Delivery water Traps	Beijing
Rotary joints, metal hose	Lu guanqiu;Shandong
Hydraulic fluid	North Hydraulic Group (Ward)	Beijing, (Zaozhuang)